Embroidery
Embroidery
Lenco offers decorations on garments in form of embroidery.
Let’s understand some basics around the Types, Thread Choices, Setup & Pros/Cons to see if this is the best option for your use.
Embroidery has long been a popular choice for adding a premium, long-lasting touch to garments. From branding workwear to decorating fashion pieces, embroidery offers texture, durability, and a polished finish that stands out.
What is Embroidery?
Embroidery is the art of stitching designs onto fabric using a needle and thread. In modern garment production, embroidery is typically done using computerized embroidery machines that can replicate logos, names, and intricate patterns with high precision.
Types of embroidery
1. Flat Embroidery
- The most common type where stitches lay flat against the fabric.
- Ideal for logos, names, and detailed designs on uniforms, polos, and jackets.
These are the most common logo embroidery options that can be satin stitch or a fill stitch pattern.
Satin Stitch:
This stitch is known for its smooth, dense appearance and is often used for outlines and lettering due to its ability to create a defined, solid line. Satin stitch is excellent for outlines and lettering and it's also used for filling in shapes, particularly smaller ones, says an embroidery blog.
Fill Stitch:
This stitch, also known as Tatami stitch, is used to fill larger areas with a dense, solid appearance. It's ideal for logos or patches where a substantial area needs to be covered, according to an embroidery resource.
2. 3D Puff Embroidery
- Uses foam under the stitching to create a raised, three-dimensional effect.
- Commonly seen on caps and fashion apparel for bold logos.
3. Appliqué Embroidery
- Involves stitching fabric patches onto garments with decorative embroidery around the edges.
- Adds texture and contrast to designs.
4. Monogram Embroidery
- Personalized initials or names, usually small and elegant.
- Popular on towels, uniforms, and personal accessories.
5. Patch Embroidery
- Designs are embroidered onto fabric patches, then sewn or heat-pressed onto garments.
- Great for uniforms, jackets, or when reordering identical designs.
Thread Selection
Choosing the right thread is crucial to the final look and durability of embroidery.
- Polyester Thread - Durable, fade-resistant, and ideal for workwear and outdoor use.
- Rayon Thread - Softer and shinier, often used for fashion or decorative items.
- Cotton Thread - Natural matte finish; less common in commercial embroidery due to lower durability.
- Metallic Thread - Shiny, reflective threads used for high-impact, decorative designs.
Embroidery Setup
Before stitching begins, the following steps are essential:
1. Digitizing – The artwork is converted into a stitch file compatible with embroidery machines.
2. Thread & Colour Matching – Choose thread colours that match the brand or design.
3. Hooping – Fabric is placed in a hoop to keep it taut and prevent distortion.
4. Machine Stitching – The machine follows the digital design to sew it onto the garment.
Advantages of Embroidery
- Durability – Won’t fade, peel or wash off like prints.
- Premium Look – Adds texture and depth to branding.
- Professional Appeal – Ideal for uniforms, company shirts, and caps.
- Customisation – Names, initials, and logos can be added with precision.
Disadvantages of Embroidery
- Cost – More expensive than screen printing or heat transfer for small runs.
- Fabric Limitations – Not suitable for very thin or stretchy fabrics.
- Design Restrictions – Highly detailed images or gradients may not translate well.
Final Thoughts
Embroidery is an excellent option for school, clubs, businesses, and individuals wanting long-lasting, high-quality branding on garments. Whether you’re after a sleek logo on a uniform or eye-catching caps with 3D embroidery, understanding your options will help you get the best results.
Please contact us for your requirements and we will be happy to assist in selecting the right garment and the type of decoration you needed to customise it to meet you needs.